Railway Interlocking Systems Explained: Mechanical to CBI

Interlocking is the safety-critical “brain” of railway signaling. It is a system of hardware and software designed to prevent conflicting train movements by locking switches and signals in a safe sequence. From mechanical lever frames to modern Computer-Based Interlocking (CBI), learn how this technology ensures two trains never occupy the same track at the same time.

Railway Interlocking Systems Explained: Mechanical to CBI
December 8, 2025 9:23 am

What is Interlocking? The “Safety Logic” Behind Railway Signaling

Imagine a busy railway junction where dozens of tracks cross each other. What stops a signal operator from accidentally turning a light green while another train is crossing the path? The answer is the Interlocking System.

Definition: What is Railway Interlocking?

In railway engineering, Interlocking is a safety arrangement of signal apparatus (signals, switches/points, and track circuits) that prevents conflicting movements. It ensures that a route can only be set for a train if it is safe to do so.

The core principle of interlocking is “Fail-Safe” logic. It physically or electronically locks the controls so that it is impossible to display a “Proceed” (Green) signal unless:

  • All necessary switches (points) are locked in the correct position.
  • The track is proven to be clear of other trains.
  • No conflicting routes have been set.

How Does Interlocking Work? (The Logic)

Interlocking works on a strict set of dependencies known as “Locking Logic.” Before a signal can clear (turn green), the system asks a series of “If/Then” questions:

“If Signal A is requested to be Green, THEN Switch 101 must be locked in Reverse position AND Signal B must be Red.”

If any of these conditions are not met—for example, if Switch 101 is stuck halfway—the interlocking system will deny the request and keep Signal A at Red (Danger).

Types of Interlocking Systems

Over the last 150 years, the technology has evolved, but the logic remains the same. There are three main generations of interlocking:

1. Mechanical Interlocking

The earliest form, developed in the 19th century. It uses a giant Lever Frame connected to tracks via rods and wires. A physical metal bed of “tappets” acts as the logic computer. If a lever is pulled, a metal bar physically blocks the movement of conflicting levers.

2. Relay Interlocking (RRI)

Developed in the mid-20th century. Route Relay Interlocking (RRI) replaces physical bars with Electromechanical Relays. The logic is formed by complex wiring circuits. It allowed for the control of larger areas from a single panel (NX Panels).

3. Electronic / Computer-Based Interlocking (CBI)

The modern standard. Also known as Solid State Interlocking (SSI). The safety logic is stored as software algorithms in redundant industrial computers.

  • Advantage: Much smaller physical footprint and easier to modify via software updates.
  • Integration: Serves as the backbone for modern ATP systems like ETCS and CBTC.

Comparison: Mechanical vs. Electronic (CBI)

FeatureMechanical InterlockingComputer-Based Interlocking (CBI)
Logic MediumPhysical Steel Bars (Tappets)Microprocessors & Software
Operation RangeLimited (Mechanical resistance)Unlimited (Fiber optic networks)
MaintenanceHigh (Greasing, physical adjustment)Low (Hardware replacement)
Safety StandardMechanical LockingSIL 4 (Safety Integrity Level)

Frequently Asked Questions

What happens if an interlocking system fails?

Railway interlocking is designed to be “Fail-Safe.” If power is lost or a component breaks, gravity or springs will force all signals to the Red (Stop) position, ensuring no trains can move dangerously.

Is Interlocking the same as Signaling?

Not exactly. Signaling refers to the visual lights or indicators seen by the driver. Interlocking is the hidden safety logic or “brain” behind those signals that decides which color they should show.

What is SSI in railways?

SSI stands for Solid State Interlocking. It is the first generation of microprocessor-based interlocking systems developed in the 1980s, replacing moving relays with transistor-based logic.